Patent · US Active

Thermoplastic foams and method of forming them using nano-graphite

US10184037B2 · kind B2 · utility

0Cited by
75References
10Claims
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Assignee

Inventors

Key dates

Filing dateMay 5, 2016
Grant dateJan 22, 2019
Priority date
Expiry dateJul 31, 2036

Classification

  • Technology area (CPC Y)Emerging Cross-Sectional Technologies
  • CPC primaryY10T428/249986
  • WIPO fieldOther special machines
  • WIPO sectorMechanical engineering

Abstract

Rigid foam insulating products and processes for making such insulation products are disclosed. The foam products are formed from a polymer, a blowing agent, and nano-graphite. The nano-graphite has a size in at least one dimension less than about 100 nm and, in exemplary embodiments may be an intercalated, expanded nano-graphite. In addition, the nano-graphite may include a plurality of nanosheets having a thickness between about 10 to about 100 nanometers. The nano-graphite acts as a process additive to improve the physical properties of the foam product, such as thermal insulation and compressive strength. In addition, the nano-graphite in the foam controls cell morphology and acts as a nucleating agent in the foaming process. Further, the nano-graphite exhibits overall compound effects on foam properties including improved insulating value (increased R-value) for a given thickness and density and improved ultraviolet (UV) stability.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.