Patent · US Active

Method of forming an optical element using an additive manufactured component, and related devices, components, and systems

US10252460B1 · kind B1 · utility

0Cited by
5References
18Claims
0Family size

Assignee

Inventors

Key dates

Filing dateSep 15, 2015
Grant dateApr 9, 2019
Priority date
Expiry dateApr 29, 2036

Classification

  • Technology area (CPC Y)Emerging Cross-Sectional Technologies
  • CPC primaryY02P10/25
  • WIPO fieldOther special machines
  • WIPO sectorMechanical engineering

Abstract

Methods of forming an optical element, and related devices, components, and systems are disclosed. One method comprises printing a mold element comprising at least one mold surface using an additive manufactured device. The method further comprises providing a plastic sheet over the mold element. The method further comprises vacuum thermoforming the plastic sheet such that at least a first portion of the plastic sheet conforms to the at least one mold surface of the mold element. This vacuum thermoforming of the plastic sheet forms an optical element from at least a second portion of the plastic sheet. One advantage of this method is that different optical elements may be quickly and inexpensively fabricated, thereby reducing the cost of development and production of the optical elements.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.