Patent · US Active

Extruder and method for producing high fiber density resin structures

US10336016B2 · kind B2 · utility

0Cited by
80References
18Claims
0Family size

Assignee

Inventors

Key dates

Filing dateJul 19, 2012
Grant dateJul 2, 2019
Priority date
Expiry dateAug 13, 2034

Classification

  • Technology area (CPC Y)Emerging Cross-Sectional Technologies
  • CPC primaryY10T428/249948
  • WIPO fieldOther special machines
  • WIPO sectorMechanical engineering

Abstract

An extruder (1) and a method for producing high-fiber volume reinforced thermoplastic resin structures (50), as well as a tape (156) having opposing resin rich portions (302) and a fiber rich portion (304) disposed therebetween and a method for impregnating at least one fiber roving (142) with a polymer resin to form a tape (156. The extruder (1) includes an impregnation die (3) having a channel (4) that applies pressurized molten thermoplastic resin to a plurality of rovings (142) drawn through the channel (4), and a die (3) faceplate (5) facing the downstream side (34) of said die (3). The faceplate (5) has a plurality of sizing holes (42) or a slot (75) arranged along a line that the resin-impregnated rovings (142) are simultaneously drawn through that remove excess resin and pultrude the resin-impregnated rovings (142) into rod-shaped or sheet-shaped structures. The faceplate (5) is spaced apart from the downstream side (34) of the die (4) to provide a gap (6) between the die (4) and a back side of the faceplate (5).

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.