Patent · US Active

Graded carbon-carbon composites with an integral ablative layer and methods for production thereof

US10399711B1 · kind B1 · utility

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2References
10Claims
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Key dates

Filing dateMar 25, 2015
Grant dateSep 3, 2019
Priority date
Expiry dateMar 24, 2037

Classification

  • Technology area (CPC C)Chemistry; Metallurgy
  • CPC primaryC04B2237/586
  • WIPO fieldMaterials, metallurgy
  • WIPO sectorChemistry

Abstract

Laminated carbon-carbon composites can be used as an ablative material, but they are often prone to delamination under thermally induced interlaminar shear and tension. Graded carbon-carbon composites with a sacrificial or ablative layer that is integral with one or more underlying layers and not fully dense can address these issues and provide other advantages. Such graded carbon-carbon composites can include a densified base layer containing a first portion of a carbonaceous matrix, and an outer ablative layer that is integral with the densified base layer and contains a second portion of the carbonaceous matrix. The carbonaceous matrix in the densified base layer has a first porosity, and the carbonaceous matrix in the outer ablative layer has a second porosity that is higher than that of the densified base layer. Methods for forming graded carbon-carbon composites can include heating a partially densified base layer and a carbonaceous matrix precursor above a carbonization temperature.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.