Patent · US Active

Material system and method for fabricating refractory material-based 3D printed objects

US10435535B2 · kind B2 · utility

0Cited by
3References
43Claims
0Family size

Assignee

Inventors

Key dates

Filing dateSep 16, 2016
Grant dateOct 8, 2019
Priority date
Expiry dateJan 25, 2037

Classification

  • Technology area (CPC C)Chemistry; Metallurgy
  • CPC primaryC04B2235/6026
  • WIPO fieldBasic materials chemistry
  • WIPO sectorChemistry

Abstract

A material system and method for bonding refractory powders in a three dimensional printer. A first particulate component including a refractory material is mixed with a first reactive component to form a particulate mixture. A flat layer of the particulate mixture is dispensed onto a build surface. A liquid binder, which may include a furan monomer and a surfactant, is dispensed by an ink-jet printhead onto the particulate mixture. The particulate mixture may contain a furan-soluble polymer that imposes a capillary attraction for the liquid binder, keeping it situated in the immediate vicinity of where the binder is dispensed. Additionally it provides a sufficient catalytic power to co-polymerize with the furan monomer and form a solid structure. This enables a 3D printer to build strong, accurate parts with high packing density, and to reuse the feed material many times in the printer.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.