Patent · US Active

Process for the production of formaldehyde-stabilized urea

US10759744B2 · kind B2 · utility

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4References
20Claims
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Assignee

Inventors

Key dates

Filing dateMar 22, 2018
Grant dateSep 1, 2020
Priority date
Expiry dateMar 22, 2038

Classification

  • Technology area (CPC Y)Emerging Cross-Sectional Technologies
  • CPC primaryY02P20/52
  • WIPO fieldOrganic fine chemistry
  • WIPO sectorChemistry

Abstract

A process for the production of formaldehyde-stabilised urea is described comprising the steps of: (a) generating a synthesis gas; (b) subjecting the synthesis gas to one or more stages of water-gas shift in one or more water-gas shift reactors to form a shifted gas; (c) cooling the shifted gas to below the dew point and recovering condensate to form a dried shifted gas; (d) recovering carbon dioxide from the dried shifted gas in a carbon dioxide removal unit to form a carbon dioxide-depleted synthesis gas; (e) synthesising methanol from the carbon dioxide-depleted synthesis gas in a methanol synthesis unit and recovering the methanol and a methanol synthesis off-gas; (f) subjecting at least a portion of the recovered methanol to oxidation with air to form formaldehyde in a stabiliser production unit; (g) subjecting the methanol synthesis off-gas to methanation in a methanation reactor containing a methanation catalyst to form an ammonia synthesis gas; (h) synthesising ammonia from the ammonia synthesis gas in an ammonia production unit and recovering the ammonia; (i) reacting a portion of the ammonia and at least a portion of the recovered carbon dioxide stream in a urea productio…

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