Patent · US Active

Process for creating a polymer filament suitable for use in three-dimensional printing

US11001945B2 · kind B2 · utility

4Cited by
3References
32Claims
0Family size

Assignee

Inventors

Key dates

Filing dateMar 25, 2016
Grant dateMay 11, 2021
Priority date
Expiry dateApr 16, 2039

Classification

  • Technology area (CPC Y)Emerging Cross-Sectional Technologies
  • CPC primaryY10T428/2975
  • WIPO fieldOther special machines
  • WIPO sectorMechanical engineering

Abstract

A thermoplastic filament comprising multiple polymers of differing flow temperatures in a regular geometric arrangement, and a method for producing such a filament, are described. Because of the difference in flow temperatures, there exists a temperature range at which one polymer is mechanically stable while the other is flowable. This property is extremely useful for creating thermoplastic monofilament feedstock for three-dimensionally printed parts, wherein the mechanically stable polymer enables geometric stability while the flowable polymer can fill gaps and provide strong bonding and homogenization between deposited material lines and layers. These multimaterial filaments can be produced via thermal drawing from a thermoplastic preform, which itself can be three-dimensionally printed. Furthermore, the preform can be printed with precisely controlled and complex geometries, enabling the creation of monofilament and fiber with unique decorative or functional properties.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.