Patent · US Active

Method of manufacturing a bulk nitride, carbide, or boride-containing material

US11031161B2 · kind B2 · utility

1Cited by
2References
18Claims
0Family size

Assignee

Inventors

Key dates

Filing dateMay 11, 2018
Grant dateJun 8, 2021
Priority date
Expiry dateApr 16, 2039

Classification

  • Technology area (CPC Y)Emerging Cross-Sectional Technologies
  • CPC primaryY02P10/25
  • WIPO fieldMaterials, metallurgy
  • WIPO sectorChemistry

Abstract

A three-dimensional object made of a bulk nitride, carbide, or boride-containing material may be manufactured using a powder bed fusion additive manufacturing technique. A layer of powder feed material may be distributed over a solid substrate and scanned with a high-energy laser beam to locally melt selective regions of the layer and form a pool of molten feed material. The pool of molten feed material may be exposed to gaseous nitrogen, carbon, or boron to respectively dissolve nitride, carbide, or boride ions into the pool of molten feed material to produce a molten nitrogen, carbon, or boron-containing solution. The molten nitrogen, carbon, or boron-containing solution may cool and solidify into a solid layer of fused nitride, carbide, or boride-containing material. In one form, the three-dimensional object may comprise a permanent magnet made up of a plurality of solid layers of fused iron nitride material having a magnetic Fe16N2 phase.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.