Patent · US Active

Blended fiber mat formation for structural applications

US11072092B2 · kind B2 · utility

1Cited by
3References
11Claims
0Family size

Assignee

Inventors

Key dates

Filing dateNov 29, 2017
Grant dateJul 27, 2021
Priority date
Expiry dateJan 17, 2038

Classification

  • Technology area (CPC B)Performing Operations; Transporting
  • CPC primaryB32B2310/14
  • WIPO fieldOther special machines
  • WIPO sectorMechanical engineering

Abstract

A process and system are provided for introducing a blend of chopped and dispersed fibers on an automated production line amenable for inclusion in molding compositions as a blended fiber mat for structural applications. The blend of fibers are simultaneously supplied to an automated cutting machine illustratively including a rotary blade chopper disposed above a vortex supporting chamber. The blend of chopped fibers and binder form a chopped mat. The chopped mat has a veil mat placed on either side, and is consolidated with the veil mat using heated rollers maintained at the softening temperature of thermoplastic binder, with consolidated mats being amenable to being stored in rolls or as flat sheets. A charge pattern is made using the consolidated mat, and the charge pattern can be compression molded in a mold maintained at a temperature lower than the melting point of the thermoplastic fibers.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.