Patent · US Active

Methods and systems for hybrid deposition rate near net shape additive manufacturing

US11084275B2 · kind B2 · utility

0Cited by
4References
20Claims
0Family size

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Key dates

Filing dateMay 5, 2017
Grant dateAug 10, 2021
Priority date
Expiry dateJun 30, 2038

Classification

  • Technology area (CPC Y)Emerging Cross-Sectional Technologies
  • CPC primaryY02P10/25
  • WIPO fieldMachine tools
  • WIPO sectorMechanical engineering

Abstract

Embodiments of additive manufacturing systems are disclosed. In one embodiment, an additive manufacturing system includes an array of multiple electrodes for sequentially depositing material layer-by-layer to form a three-dimensional (3D) part. The system includes a power source to provide electrical power for establishing a welding arc for each electrode. The system includes a drive roll to drive each electrode. The system also includes a controller to operate the system at a first deposition rate to form first resolution contour portions of a layer of the part. The controller also operates the system at a second deposition rate to form second resolution fill portions of the layer of the part. The system provides variable width deposition at the second deposition rate using a variable number of the electrodes. The first deposition rate is lower than the second deposition rate, and the first resolution is higher than the second resolution.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.