Patent · US Active

Structural foam molding method using continuous fiber composites, and parts formed therefrom

US11584049B2 · kind B2 · utility

1Cited by
1References
17Claims
0Family size

Assignee

Inventors

Key dates

Filing dateAug 3, 2020
Grant dateFeb 21, 2023
Priority date
Expiry dateOct 5, 2040

Classification

  • Technology area (CPC B)Performing Operations; Transporting
  • CPC primaryB29K2105/0872
  • WIPO fieldOther special machines
  • WIPO sectorMechanical engineering

Abstract

A method for making structural foam parts having continuous aligned fibers includes placing an assemblage of fiber-bundle-based preforms in an injection mold, creating a melt flow of resin and, optionally, short, loose fiber, and adding foaming agent to the melt flow. When the foaming agent/melt flow mixture is introduced into the injection mold, the foaming agent foams. The assemblage is structured and positioned so that fibers therefrom adopt a desired alignment and position in the final part. Structural foam fills the remainder of the volume of the part.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.