Patent · US Active

Two-step diffusion method for preparing high-performance dual-main-phase sintered mischmetal-iron-boron magnet

US11742120B2 · kind B2 · utility

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Key dates

Filing dateNov 5, 2021
Grant dateAug 29, 2023
Priority date
Expiry dateFeb 24, 2042

Classification

  • Technology area (CPC H)Electricity
  • CPC primaryH01F41/0293
  • WIPO fieldElectrical machinery, apparatus, energy
  • WIPO sectorElectrical engineering

Abstract

A two-step diffusion method for preparing high-performance dual-main-phase sintered mischmetal-iron-boron magnet belongs to the preparing technical field of rare earth permanent magnet materials. The compositions of the two main phase alloys are RE-Fe—B (RE is Nd or Pr) and (Nd, MM)-Fe—B (MM is mischmetal), respectively. First, PrHoFe strip-casting alloy is used as a diffusion source. Next, a PrHo-rich layer is uniformly coated on the surface of (Nd, MM)-Fe—B hydrogen decrepitation powders. The higher anisotropic fields of Pr2Fe14B and Ho2Fe14B are used to improve the coercivity. Then, the ZrCu strip-casting alloy is used as a diffusion source. A Zr-rich layer is uniformly coated on the surface of the powders after the first-step diffusion, which prevents the growth of the MM-rich main phase grains during the sintering process and the inter-diffusion between the two main phases, thus obtaining high coercivity.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.