Patent · US Active

Additive manufacturing methods for forming high-temperature composite structures and related structures

US11814324B2 · kind B2 · utility

0Cited by
9References
25Claims
0Family size

Assignee

Inventors

Key dates

Filing dateJul 18, 2019
Grant dateNov 14, 2023
Priority date
Expiry dateJun 17, 2042

Classification

  • Technology area (CPC C)Chemistry; Metallurgy
  • CPC primaryC04B2235/656
  • WIPO fieldOther special machines
  • WIPO sectorMechanical engineering

Abstract

Methods for fabricating high-temperature composite structures (e.g., structures comprising carbon-carbon composite materials or ceramic composite matrix (CMC) materials and configured for use at temperature at or exceeding about 2000° F. (1093° C.)) include forming precursor structures by additive manufacturing (“AM”) (e.g., “3D printing”). The precursor structures are exposed to high temperatures to pyrolyze a precursor matric material of the initial 3D printed structure. A liquid resin is used to impregnate the pyrolyzed structure, to densify the structure into a near-net final shape. Use of expensive and time-consuming molds and post-processing machining may be avoided. Large, unitary, integrally formed parts conducive for use in high-temperature environments may be formed using the methods of the disclosure.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.