Patent · US Active

Multilayer microcellular compostable bioplastics and their method of manufacture

US11850775B2 · kind B2 · utility

0Cited by
20References
44Claims
0Family size

Assignee

Inventors

Key dates

Filing dateSep 21, 2021
Grant dateDec 26, 2023
Priority date
Expiry dateDec 10, 2041

Classification

  • Technology area (CPC C)Chemistry; Metallurgy
  • CPC primaryC08J2497/02
  • WIPO fieldOther special machines
  • WIPO sectorMechanical engineering

Abstract

The present invention provides a continuous process for solid-state expansion of a biopolymer, e.g., polylactic acid, which can be used to manufacture reduced-density thermoplastic materials with improved physical and thermal properties. By incorporating multiple stages of heating into the process as a means to regulate heat flux, unprecedented control of microstructure and crystallinity can be achieved. Thermoplastic sheets with the distinct cellular characteristics imparted by the process disclosed herein were found to be thicker and stronger than materials prepared by conventional processes. Thermoforming sheets with such characteristics enabled the production of light-weight, thermally-stable, compostable products that resist warping, and are thus suitable for a range of industrial applications.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.