Patent · US Active

Process for manufacturing multi-layer substrates comprising sandwich layers and polyethylene

US11858238B2 · kind B2 · utility

1Cited by
125References
19Claims
0Family size

Assignee

Inventors

Key dates

Filing dateFeb 4, 2022
Grant dateJan 2, 2024
Priority date
Expiry dateFeb 4, 2042

Classification

  • Technology area (CPC Y)Emerging Cross-Sectional Technologies
  • CPC primaryY10T428/3188
  • WIPO fieldSurface technology, coating
  • WIPO sectorChemistry

Abstract

Methods for forming multi-layer substrates including top and bottom surface layers and a melt softened thermoplastic material layer between the exterior surface layers, where the thermoplastic material includes polyethylene or has a tan delta value of 0.2 to 0.4 within the temperature range of 100° F.-350° F. The 3 (or more) layers are assembled, and heated, melt softening the thermoplastic material, causing bonding of the thermoplastic layer to the exterior surface layers. A cleaning composition may be loaded onto the multi-layer substrate, where a fluid pathway through the melted thermoplastic material allows the cleaning composition to travel between the surface layers. Adhesion between the surface layers and the thermoplastic layer is provided by the thermoplastic material itself, which bonds to groups of fibers in the surface layers. The process does not require chemical adhesives, any processing water, drying, or the like, so as to be possible with low capital investment.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.