Patent · US Active

Magnesium-based alloy foam

US11913092B2 · kind B2 · utility

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9Claims
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Assignee

Inventors

Key dates

Filing dateJul 8, 2019
Grant dateFeb 27, 2024
Priority date
Expiry dateJul 8, 2039

Classification

  • Technology area (CPC C)Chemistry; Metallurgy
  • CPC primaryC22C1/087
  • WIPO fieldMaterials, metallurgy
  • WIPO sectorChemistry

Abstract

Morphology, microstructure, compressive behavior, and biocorrosive properties of magnesium or magnesium alloy foams allow for their use in biodegradable biomedical, metal-air battery electrode, hydrogen storage, and lightweight transportation applications. Magnesium or Mg alloy foams are usually very difficult to manufacture due to the strong oxidation layer around the metallic particles; however, in this invention, they can be synthesized via a camphene-based freeze-casting process with the addition of graphite powder using precisely controlled heat-treatment parameters. The average porosity ranges from 45 to 85 percent and the median pore diameter is about a few tens to hundreds of microns, which are suitable for bio and energy applications utilizing their enhanced surface area. This invention based on powder-slurry freeze-casting method using camphene as a volatile solvent is also applicable for other metal foams such as iron, copper, or others to produce three-dimensional metal foams with high strut connectivity.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.