Patent · US Active

Molded-forming power inductor and manufacturing method thereof

US12100543B2 · kind B2 · utility

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3Claims
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Assignee

Inventors

Key dates

Filing dateApr 23, 2021
Grant dateSep 24, 2024
Priority date
Expiry dateMar 10, 2043

Classification

  • Technology area (CPC H)Electricity
  • CPC primaryH01F27/2828
  • WIPO fieldElectrical machinery, apparatus, energy
  • WIPO sectorElectrical engineering

Abstract

A molded-forming power inductor comprises a conductor, a magnetic core and a magnetic molding package layer, wherein the conductor comprises an integrally formed insulation-processed base part, an insulation-processed side enclosing part and an electrode part, the base part and the side enclosing part are assembled with the magnetic core in a gapless fit mode, and the magnetic molding package layer is gaplessly wrapped outside the conductor and the magnetic core. A method is provided for manufacturing the molded-forming power inductor. The molding package layer completely covers the prefabricated magnetic core and a part of the conductor except the electrode, the structure is integrally formed, and the leakage magnetic flux is less; when the equivalent magnetic permeability is 60 or more, the equivalent saturation magnetic flux density can be 0.55 T or higher; and the space utilization rate is high to facilitate miniaturization of an inductor design.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.