Patent · US Active

Process for production of hydraulic-carbonating binder systems through mechanochemical activation of minerals

US12157709B2 · kind B2 · utility

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20Claims
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Key dates

Filing dateSep 19, 2023
Grant dateDec 3, 2024
Priority date
Expiry dateSep 19, 2043

Classification

  • Technology area (CPC C)Chemistry; Metallurgy
  • CPC primaryC04B28/06
  • WIPO fieldMaterials, metallurgy
  • WIPO sectorChemistry

Abstract

Described herein are processes for synthesizing hydraulic-carbonating binder systems through mechanochemical process, including providing a blend of material stream one of aluminosilicate or calcium aluminosilicate mineral material and material stream two of alkaline-rich mineral material; and simultaneously fractioning the blended minerals while contacting the blended minerals with a CO2-containing in the mechanochemical reactor. This binder system is useful for cementation functions in concrete. The precipitated carbonation products are mainly calcium carbonates (CaCO3), magnesium carbonates (MgCO3), and amorphous alumina-silica gel. The developed binder system is activated through hydration and/or concurrent hydration-carbonation reactions in concrete and it can be utilized in the form of slurry or dried powder for a wide range of precast and cast-in-place or ready-mix concrete applications. The binder system reacts with cement in concrete to form carbonate/calcium-silicate-hydrate (C—S—H) composite phases that result in enhanced mechanical properties.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.