Patent · US Active

Cold sintering process for densification and sintering of powdered metals

US12318841B2 · kind B2 · utility

0Cited by
7References
15Claims
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Assignee

Inventors

Key dates

Filing dateMar 29, 2022
Grant dateJun 3, 2025
Priority date
Expiry dateMar 29, 2042

Classification

  • Technology area (CPC B)Performing Operations; Transporting
  • CPC primaryB22F2999/00
  • WIPO fieldMaterials, metallurgy
  • WIPO sectorChemistry

Abstract

Embodiments can relate to an improved hydroflux, additive or electroless plating assisted densification cold sintering process to densify powdered metals at lower compaction pressures and lower temperatures (e.g., 520 MPa and 140° C.). The process can involve inducing dissolution precipitation mechanisms at powder interfaces by introducing a transport phase (formed by the introduction of water during the process to suppress melting temperatures) that is not an aqueous solution. Particle interfaces in the cold sinter fuse together by the presence of the additional transport phase, thereby reducing the temperatures and pressures needed for compaction. Some embodiments involve the use of elements to form a eutectic at the desired low temperature, thereby stabilizing certain crystal structure shapes of isometric crystal systems, inducing rapid densification, and facilitating pore smoothing. Embodiments of the process can be used to generate a green compact via sintering that exhibits improved green strength.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.