Patent · US Active

Catalysts and processes for the direct production of liquid fuels from carbon dioxide and hydrogen

US12358852B2 · kind B2 · utility

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1References
10Claims
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Assignee

Inventors

Key dates

Filing dateOct 12, 2023
Grant dateJul 15, 2025
Priority date
Expiry dateOct 12, 2043

Classification

  • Technology area (CPC Y)Emerging Cross-Sectional Technologies
  • CPC primaryY02E60/36
  • WIPO fieldChemical engineering
  • WIPO sectorChemistry

Abstract

Embodiments of the present invention relates to two improved catalysts and associated processes that directly converts carbon dioxide and hydrogen to liquid fuels. The catalytic converter is comprised of two catalysts in series that are operated at the same pressures to directly produce synthetic liquid fuels or synthetic natural gas. The carbon conversion efficiency for CO2 to liquid fuels is greater than 45%. The fuel is distilled into a premium diesel fuels (approximately 70 volume %) and naphtha (approximately 30 volume %) which are used directly as “drop-in” fuels without requiring any further processing. Any light hydrocarbons that are present with the carbon dioxide are also converted directly to fuels. This process is directly applicable to the conversion of CO2 collected from ethanol plants, cement plants, power plants, biogas, carbon dioxide/hydrocarbon mixtures from secondary oil recovery, and other carbon dioxide/hydrocarbon streams. The catalyst system is durable, efficient and maintains a relatively constant level of fuel productivity over long periods of time without requiring re-activation or replacement.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.