Patent · US Expired

Process for regenerating fluorosulfuric acid catalyst

US4096197A · kind A · utility

3Cited by
4References
17Claims
0Family size

Assignee

Inventor

Key dates

Filing dateFeb 28, 1977
Grant dateJun 20, 1978
Priority date
Expiry dateFeb 28, 1997

Classification

  • Technology area (CPC Y)Emerging Cross-Sectional Technologies
  • CPC primaryY02P20/584
  • WIPO fieldOrganic fine chemistry
  • WIPO sectorChemistry

Abstract

An improved process for regenerating an alkylation catalyst comprising fluorosulfuric acid, said catalyst being at least partially deactivated, which comprises the method of: (1) removing a portion of the fluorosulfuric acid from said catalyst by contacting same with a paraffin to form a liquid acid phase containing fluorosulfuric acid and an organic sludge formed during said alkylation and a gas phase containing said paraffin and fluorosulfuric acid; (2) contacting the liquid acid phase formed in step (1) with water to form an acid-water mixture, thereby coverting at least a portion of the fluorosulfuric acid contained therein to hydrogen fluoride and sulfuric acid; (3) removing at least a portion of the hydrogen fluoride from said acid-water mixture formed in step (2) by contacting same with a paraffin to form a gaseous phase containing hydrogen fluoride and paraffin; and (4) treating the gas phases formed in steps (1) and (3) with sulfur trioxide to regenerate the fluorosulfuric acid. In a preferred embodiment, at least a portion of the regenerated fluorosulfuric acid is recycled to the alkylation zone for use as an alkylation catalyst therein.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.