Patent · US Expired

Methods for making deposited films with improved microstructures

US4336118A · kind A · utility

50Cited by
9References
30Claims
0Family size

Assignee

Inventors

Key dates

Filing dateMar 21, 1980
Grant dateJun 22, 1982
Priority date
Expiry dateMar 21, 2000

Classification

  • Technology area (CPC Y)Emerging Cross-Sectional Technologies
  • CPC primaryY10T428/12063
  • WIPO fieldSurface technology, coating
  • WIPO sectorChemistry

Abstract

Methods for improving microstructures of line-of-sight deposited films are described. Columnar growth defects ordinarily produced by geometrical shadowing during deposition of such films are eliminated without resorting to post-deposition thermal or mechanical treatments. The native, as-deposited coating qualities, including homogeneity, fine grain size, and high coating-to-substrate adherence, can thus be retained. The preferred method includes the steps of emitting material from a source toward a substrate to deposit a coating non-uniformly on the substrate surface, removing a portion of the coating uniformly over the surface, again depositing material onto the surface, but from a different direction, and repeating the foregoing steps. The quality of line-of-sight deposited films such as those produced by sputtering, progressively deteriorates as the angle of incidence between the flux and the surface becomes increasingly acute. Depositing non-uniformly, so that the coating becomes progressively thinner as quality deteriorates, followed by uniformly removing some of the coating, such as by resputtering, eliminates the poor quality portions, leaving only high quality portions of t…

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.