Patent · US Expired

Composite molded article and process using self-positioning laminated stiffener

US4572856A · kind A · utility

32Cited by
7References
26Claims
0Family size

Assignee

Inventor

Key dates

Filing dateNov 5, 1984
Grant dateFeb 25, 1986
Priority date
Expiry dateNov 5, 2004

Classification

  • Technology area (CPC Y)Emerging Cross-Sectional Technologies
  • CPC primaryY10T428/249981
  • WIPO fieldOther special machines
  • WIPO sectorMechanical engineering

Abstract

A stiffener insert is incorporated into a molded composite article such as an automobile dashboard by inserting the stiffener insert between a pre-formed plastisol skin forming opposed mold walls for receiving an intermediate polyurethane foam layer therebetween and partially compressing a porous, resilient layer such as an open celled reticulated foam layer on opposite sides of the stiffener insert to an extent sufficient to exert a spring-like holding force to self-center the insert between the mold walls and yet insufficient to cause readout of the partially compressed porous insert layer through the outer plastisol skin on the final molded article. The partially compressed, porous, resilient layer on the stiffener insert permits flow of polyurethane foam therethrough to fill the mold cavity and is impregnated with the polyurethane foam to securely bond the stiffener insert in the composite article. The spring-like bias exerted by the partially compressed porous, resilient layers on the stiffener insert maintains its position in the mold cavity during flow of polyurethane foam therethrough.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.