Patent · US Expired

Thermoforming flexible plastic foam shells

US4740342A · kind A · utility

16Cited by
9References
16Claims
0Family size

Assignee

Inventors

Key dates

Filing dateAug 15, 1986
Grant dateApr 26, 1988
Priority date
Expiry dateAug 15, 2006

Classification

  • Technology area (CPC B)Performing Operations; Transporting
  • CPC primaryB29K2105/04
  • WIPO fieldOther special machines
  • WIPO sectorMechanical engineering

Abstract

An improved method and apparatus for rapidly forming plastic foam shells from a flexible foam sheet. The foam sheet is intermittently passed through a radiant heating unit and is rapidly heated on both sides to 130.degree.-250.degree. F. to soften the foam. The heated foam sheet is immediately passed through a forming die unit in which the foam sheet is deformed partly into the die cavity by withdrawal of air from the cavity, and a die plug descends and final forms a shell while rapidly cooling the foam shell to below its plastic deformation temperature. By this forming method and apparatus, ethylene-containing foam shells having a depth 10-25 times the foam sheet initial thickness are rapidly formed at 10-30 cycles/minute.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.