Patent · US Expired

Composite material of discontinuous silicon carbide particles and continuous silicon matrix and method of producing same

US4795673A · kind A · utility

19Cited by
15References
12Claims
0Family size

Assignee

Inventors

Key dates

Filing dateOct 28, 1986
Grant dateJan 3, 1989
Priority date
Expiry dateOct 28, 2006

Classification

  • Technology area (CPC Y)Emerging Cross-Sectional Technologies
  • CPC primaryY10T428/2993
  • WIPO fieldMaterials, metallurgy
  • WIPO sectorChemistry

Abstract

Dense, strong, composite materials are produced from mixtures of silicon and silicon carbide. The composite materials are characterized by a mixture of finely-divided silicon carbide in a substantially continuous matrix of silicon. The composite materials contain from about 40 to about 60 percent by volume silicon carbide and from about 60 to about 40 percent by volume silicon. The composite materials are produced by initially producing a finely-divided silicon carbide starting component and forming the component into a green body of the desired shape. The green body is subsequently impregnated with molten silicon in the absence of any substantial amount of carbon. Suitably, a thermoplastic resin binder may be added to the silicon carbide starting material to aid in forming the green body. The impregnation step may be carried out by surrounding the green body with finely-divided silicon metal and heating the covered body to a temperature above the melting point of silicon. The composite materials described have flexural strength of over about 90,000 psi at 1100.degree. C., elastic modulus of about 38 million psi at room temperature, are essentially non-porus and have densities rang…

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.