Patent · US Expired

Catalytic two-stage liquefaction of coal utilizing cascading of used ebullated-bed catalyst

US4816141A · kind A · utility

13Cited by
7References
16Claims
0Family size

Assignee

Inventors

Key dates

Filing dateOct 16, 1987
Grant dateMar 28, 1989
Priority date
Expiry dateOct 16, 2007

Classification

  • Technology area (CPC C)Chemistry; Metallurgy
  • CPC primaryC10G1/006
  • WIPO fieldBasic materials chemistry
  • WIPO sectorChemistry

Abstract

A multi-stage catalytic process for hydrogenation and liquefaction of coal using ebullated-bed catalytic reactors to produce low-boiling hydrocarbon liquid products, in which used catalyst is removed from a lower temperature first stage reactor operating at temperature not exceeding about 800.degree. F. and cascaded forward to a higher temperature second stage reactor for further use therein. Reaction conditions in the first stage reactor are preferably 700.degree.-800.degree. F. temperature, 1000-4000 psig hydrogen partial pressure, and a coal feed rate of 10-90 lb coal/hr per ft.sup.3 catalyst settled volume in the reactor. Useful higher temperature or second stage reaction conditions are 750.degree.-850.degree. F. temperature, and 1000-4000 psig hydrogen partial pressure. The used catalyst withdrawn from the lower temperature of first stage reactor has a catalyst age of 300-3000 lb coal proceses/lb fresh catalyst, and is transferred forward to the higher temperature second stage reactor for further use to catalyst age of 1000-6000 lb coal processed per lb fresh catalyst. If desired, a higher temperature third catalytic reactor can be provided and used catalyst from the second st…

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.