Process for producing iron from fine-grained iron ores

US4851040A · kind A · utility

Assignee

• Fried Krupp · DE

Inventors

• Irmgard Hoster · Essen, DE
• Thomas Hoster · Kaiserslautern, DE
• Dieter Neuschutz · Essen, DE
• Dietrich Radke

Key dates

• Filing date: Aug 26, 1987
• Grant date: Jul 25, 1989
• Expiry date: Aug 26, 2007

Classification

• Technology area (CPC Y): Emerging Cross-Sectional Technologies
• CPC primary: Y02P10/134
• WIPO field: Materials, metallurgy
• WIPO sector: Chemistry

Abstract

A process of producing iron from fine-grained iron ore by direct reduction, which includes adding oxygen, sponge iron and at least one of coal fines and low-temperature carbonized coal to an iron bath in a melt gasifier to produce a reducing gas, regulating the temperature of the reducing gas by blowing coal fines into it to produce a cooled reducing gas and a low-temperature carbonized coal, separating the low-temperature carbonized coal from the cooled reducing gas in order to use the separated low-temperature carbonized coal in the melt gasifier, preheating a fine-grained iron ore with a used reducing gas containing carbon monoxide to a temperature from 450.degree. to 700.degree. C., and reducing the preheated fine-grained iron ore with the cooled reducing gas at a temperature from 700.degree. to 1100.degree. C. in at least one fluidized bed to produce sponge iron and used reducing gas containing carbon monoxide, wherein the step of preheating the fine-grained iron ore results in decomposition of at least part of the carbon monoxide contained in the used reducing gas, producing a carbon layer on the preheated fine-grained iron ore, and also producing an exhaust gas and additiona…