Patent · US Expired

Method of forming a three-dimensional object by stereolithography and composition therefore

US4942001A · kind A · utility

89Cited by
22References
20Claims
0Family size

Assignee

Inventors

Key dates

Filing dateOct 31, 1989
Grant dateJul 17, 1990
Priority date
Expiry dateOct 31, 2009

Classification

  • Technology area (CPC B)Performing Operations; Transporting
  • CPC primaryB29K2055/00
  • WIPO fieldOther special machines
  • WIPO sectorMechanical engineering

Abstract

A stereolithographic method which employs an ultraviolet-curable liquid composition adapted to cure rapidly to a lightly cross-linked solvent-swellable three-dimensional complexly-shaped polymeric thin-walled element constituted by heat-softenable solid polymer upon exposure to ultraviolet dosage in the range of about 0.1 to about 10 Joules per square centimeter and which possesses reduced distortion comprises, from 20 to 80 weight percent, of a resinous polyacrylate or polymethacrylate dissolved in a combination of 10 to 45 weight percent of a liquid polyacrylate or polymethacrylate, which is preferably trifunctional, and 10 to 45 weight percent of liquid N-vinyl monomer, preferably N-vinyl pyrrolidone. Thus, the weight ratio of polyacrylate: polymethacrylate: N-vinyl monomer is about 1:2:2 to about 8:1:1. One of the foregoing polyacrylates or polymethacrylates is a polyacrylate and the other is a polymethacrylate so that good cure speed is accompanied by good distortion resistance. In the method, a reservoir of the liquid composition is established and its exposed surface is irradiated to solidify the surface and build up a thin-walled element which is removed from the reservoir,…

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.