Patent · US Expired

Stereolithography using repeated exposures to increase strength and reduce distortion

US4945032A · kind A · utility

68Cited by
3References
6Claims
0Family size

Assignee

Inventors

Key dates

Filing dateOct 31, 1989
Grant dateJul 31, 1990
Priority date
Expiry dateOct 31, 2009

Classification

  • Technology area (CPC Y)Emerging Cross-Sectional Technologies
  • CPC primaryY10S430/146
  • WIPO fieldOther special machines
  • WIPO sectorMechanical engineering

Abstract

An improved stereolithographic process is provided in which the formation of a thin walled three-dimensional object in a reservoir of liquid ultraviolet-curable ethylenically unsaturated material using a support is positioned immediately beneath the upper surface of the liquid reservoir with that upper surface being exposed to ultraviolet light in a pattern to solidify the liquid at and near the upper surface in a series of cross-sections of the desired three-dimensional object, one atop the other. In this way there is formed a series of superposed layers which adhere to one another to build the desired three-dimensional object within the liquid reservoir. The improvement comprises, stopping the exposure at any portion of the surface in the formation of said layers and then repeating the exposure at least once again in the production of each surface layer so that the strength and solvent resistance of the formed object are increased and its distortion is minimized. The ultraviolet exposure of each surface layer is preferably carried out as a series of rapid repeated scans of a computer-directed focused laser.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.