Patent · US Expired

High-velocity flame spray apparatus and method of forming materials

US5019686A · kind A · utility

27Cited by
20References
80Claims
0Family size

Assignee

Inventor

Key dates

Filing dateSep 20, 1988
Grant dateMay 28, 1991
Priority date
Expiry dateSep 20, 2008

Classification

  • Technology area (CPC C)Chemistry; Metallurgy
  • CPC primaryC23C4/129
  • WIPO fieldChemical engineering
  • WIPO sectorChemistry

Abstract

A supersonic flame spray apparatus capable of forming a high-energy stream of a particulate feedstock for flame spray applications. The flame spray apparatus includes a converging throat in which a two-stage exothermic reaction is created and maintained comprising a flame front and a steady-state continuous detonation. As fuel gas is injected into the flame front, a steady-state continuous detonation reaction is achieved in a fuel-rich zone. A partriculate feedstock is fed into the converging throat at a low-pressure region of the continuous detonation and then passes through the flame front heating the particles. The heated particles are entrained in the expanding combustion gases which flow in an axial high-velocity collimated particle spray stream through a tubular barrel. In one aspect, the flame spray apparatus includes a two-wire arc assembly positioned spatially along the axial center line of the particle stream exiting the barrel. The wires are melted by an electric arc in an arc zone and the molten metal is atomized by the collimated particle stream emerging from the barrel outlet to form a composite particle stream which contains two dissimilar feedstocks. Spray-formed ma…

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.