Patent · US Expired

Multi-component cutting element using triangular, rectangular and higher order polyhedral-shaped polycrystalline diamond disks

US5028177A · kind A · utility

97Cited by
10References
12Claims
0Family size

Assignee

Inventors

Key dates

Filing dateAug 24, 1989
Grant dateJul 2, 1991
Priority date
Expiry dateAug 24, 2009

Classification

  • Technology area (CPC Y)Emerging Cross-Sectional Technologies
  • CPC primaryY10T408/81
  • WIPO fieldCivil engineering
  • WIPO sectorOther fields

Abstract

A diamond cutter for use in a drill bit having a geometric size and shape normally characterized by unleached diamond product, such as STRATAPAX diamond cutters, can be fabricated by assembling a plurality of prefabricated leached polycrystalline diamond (PCD) elements in an array in a cutting slug. A cutting slug is formed of matrix material which in one embodiment is impregnated with diamond grit. The cutting face of the cutting slug is characterized by exposing at least one surface of each of the PCD elements disposed therein. The diamonds may be set within the cutting slug either in a compact touching array or in a spaced-apart relationship. More than one type of array may also be employed within a single cutting slug. The PCD elements can assume a variety of polyhedral shapes such as triangular prismatic elements, rectangular elements, hexagonal elements and the like. The plurality of diamond elements and the cutting slug are fabricated using hot pressing or infiltration techniques.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.