Panel and method of making the same
US5089328A · kind A · utility
Assignee
Inventors
Key dates
| Filing date | Feb 26, 1988 |
| Grant date | Feb 18, 1992 |
| Priority date | — |
| Expiry date | Feb 26, 2008 |
Classification
- Technology area (CPC Y)Emerging Cross-Sectional Technologies
- CPC primaryY10T442/15
- WIPO fieldSurface technology, coating
- WIPO sectorChemistry
Abstract
A method of making a lightweight panel having a relatively soft foam-backed cover sheet supported on a relatively hard, self-supporting core in one simple step. An assembly of foam layers is built up comprising a core-forming foam layer, an intermediate foam layer, and a cover-backing foam layer, with a scrim sheet over the core-forming foam layer and a cover sheet over the cover-backing foam layer. The core-forming layer is impregnated with a heat-activatable hardening compound. The intermediate layer as well as the cover-backing layer may also, if desired, be impregnated with a heat-activatable hardening compound but usually in lesser amounts. The hardening compound coats the cell walls of the foam. The panel is formed by subjecting this layered assembly to heat and pressure between contoured dies in a single compression molding operation at a temperature at which the hardening compound is activated. The layers of the assembly are bonded together either by the hardening compound or by thermoplastic films placed between layers which are melted by the heat of the molding operation and become adhesive when melted.
Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.