Patent · US Expired

Thermally stable dense electrically conductive diamond compacts

US5266236A · kind A · utility

55Cited by
5References
13Claims
0Family size

Assignee

Inventor

Key dates

Filing dateOct 9, 1991
Grant dateNov 30, 1993
Priority date
Expiry dateOct 9, 2011

Classification

  • Technology area (CPC C)Chemistry; Metallurgy
  • CPC primaryC04B2235/80
  • WIPO fieldMaterials, metallurgy
  • WIPO sectorChemistry

Abstract

Broadly, the present invention is directed to a method for making a thermally stable, dense, electrically conductive diamond compact. The method comprises infiltrating a mass of diamond crystals with a silicon infiltrant in the presence of boron under conditions comprising a temperature of not substantially above 1200 .degree. C. and a pressure of not substantially above 45 Kbars. The resulting compact contains diamond-to-diamond bonding. The boron can be provided in the form of boron-doped diamond. Alternatively, a boron-silicon alloy can be used for infiltrating boron-doped or undoped diamond. Further, boron can be added as elemental boron or B.sub.4 C with silicon for infiltration. Alternatively, boron metal catalyst plus silicon infiltration can be used for boron-doped or undoped diamond. Combinations of these techniques also can be used. In the HP/HT process, the silicon infiltrates the diamond powder mass forming a network composed of silicon carbide by reaction of the silicon with diamond-carbon. The reaction leaves a sintered body composed of boron-doped diamond or boron compounds with diamond or a network of silicon carbide and silicon.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.