Patent · US Expired

Method of making resin impregnated fibrous panels

US5368803A · kind A · utility

7Cited by
10References
1Claims
0Family size

Assignee

Inventors

Key dates

Filing dateFeb 12, 1993
Grant dateNov 29, 1994
Priority date
Expiry dateFeb 12, 2013

Classification

  • Technology area (CPC C)Chemistry; Metallurgy
  • CPC primaryC08J2361/34
  • WIPO fieldMacromolecular chemistry, polymers
  • WIPO sectorChemistry

Abstract

A fibrous resinated panel is provided which when used in a closed environment releases relatively minor amounts of trimethylamines, aldehydes and phenolic compounds into the closed environment. The panel is formed by compressing a fibrous mat impregnated with a thermosetting resin system in a mold cavity defined between an upper and a lower inner mold surface at a temperature between 400.degree. to 600.degree. for 45 to 90 seconds whereby the thermosetting resin is substantially cured and the mat is shaped to conform to a desired contour prior to removing the mat from the mold cavity. The thermosetting resin system used to impregnate the mat includes an essentially aqueous A-stage form resole-melamine composition containing residues of free melamine(s) to free aldehyde(s) to free phenolic compound(s) in a molar equivalent ratio ranging from about 0.2:1.5:1 to about 0.8:3.5:1.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.