Patent · US Expired

Cast orthopaedic implant and method of making same

US5535810A · kind A · utility

38Cited by
7References
9Claims
0Family size

Assignee

Inventors

Key dates

Filing dateJul 28, 1995
Grant dateJul 16, 1996
Priority date
Expiry dateJul 28, 2015

Classification

  • Technology area (CPC A)Human Necessities
  • CPC primaryA61L2400/18
  • WIPO fieldMedical technology
  • WIPO sectorInstruments

Abstract

A method of forming a cast orthopaedic implant having a porous surface layer is disclosed. The method includes placing a porous layer on a wax replica of the implant such that a portion of the pores of the layer are filled with the wax material. The wax replica and porous surface layer are coated by a ceramic material consistent with investment casting technology. The ceramic material fills the remainder of the pores of the porous layer. After the ceramic material is solidified, the wax material is melted away leaving a cavity within the ceramic material. The pores once filled by wax are now exposed and extend into the cavity. A molten metal is poured into the cavity and partially melts the exposed porous layer to form a melt bond with the molten metal. When the metal is cooled, the ceramic material is stripped away exposing the portion of the porous layer previously filled with the ceramic medium.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.