Patent · US Expired

Coating composition for metal-based substrates, and related processes

US5759932A · kind A · utility

30Cited by
2References
34Claims
0Family size

Assignee

Inventors

Key dates

Filing dateNov 8, 1996
Grant dateJun 2, 1998
Priority date
Expiry dateNov 8, 2016

Classification

  • Technology area (CPC Y)Emerging Cross-Sectional Technologies
  • CPC primaryY02T50/60
  • WIPO fieldMacromolecular chemistry, polymers
  • WIPO sectorChemistry

Abstract

An improved thermal barrier coating for metal substrates such as superalloys is provided. The coating is a slurry composition, comprising spheres of zirconia, at least some of which are hollow, contained within a porous oxide matrix, such as aluminosilicate. The slurry composition can be applied by slurry casting or similar techniques to the desired surface. Coating methods involve the application of successive layers of variations of the slurry composition, with various curing techniques used between layers and after the final coating is applied. Another embodiment of this invention embraces a composite coating, comprising (i) an oxide matrix phase; (ii) zirconia spheres embedded in the oxide matrix; and (iii) a porous phase.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.