Patent · US Expired

Open celled low density foam and method of making such an open celled foam

US5786404A · kind A · utility

0Cited by
2References
17Claims
0Family size

Assignee

Inventors

Key dates

Filing dateAug 20, 1997
Grant dateJul 28, 1998
Priority date
Expiry dateAug 20, 2017

Classification

  • Technology area (CPC C)Chemistry; Metallurgy
  • CPC primaryC08J2205/05
  • WIPO fieldMacromolecular chemistry, polymers
  • WIPO sectorChemistry

Abstract

A lightweight open celled foam, having a density no greater than 0.5 pounds per cubic foot (pcf), preferably between 0.1 and 0.4 pcf, and a ratio of imide to amide groups greater than 1 to 1 and no greater than 19 to 1, is the reaction product made from an organic polyisocyanate having at least two functional groups per molecule and a mixture of a difunctional acid and a difunctional anhydride in the presence of a tertiary amine catalyst and a surfactant, with the reactants generating carbon dioxide during the manufacturing process. The reaction is interrupted when the amount of carbon dioxide generated from the reactants is from about 1% to about 8% by weight of the total mass of the reactants. The reaction mass is transferred after the interruption step to a second stage to complete the generation of carbon dioxide and the formation of the low density foam product.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.