Patent · US Expired

Methods for manufacturing molded sheets having a high starch content

US5810961A · kind A · utility

103Cited by
226References
94Claims
0Family size

Assignee

Inventors

Key dates

Filing dateApr 9, 1996
Grant dateSep 22, 1998
Priority date
Expiry dateApr 9, 2016

Classification

  • Technology area (CPC Y)Emerging Cross-Sectional Technologies
  • CPC primaryY02W90/10
  • WIPO fieldOther special machines
  • WIPO sectorMechanical engineering

Abstract

Compositions and methods for manufacturing sheets having a starch-bound matrix reinforced with fibers and optionally including an inorganic mineral filler. Suitable mixtures for forming the sheets are prepared by mixing together water, unmodified and ungelatinized starch granules, a cellulosic ether, fibers, and optionally an inorganic mineral filler in the correct proportions to form a sheet having desired properties. The mixtures are formed into sheets by passing them between one or more sets of heated rollers to form green sheets. The heated rollers cause the cellulosic ether to form a skin on the outer surfaces of the sheet that prevents the starch granules from causing the sheet to adhere to the rollers upon gelation of the starch. The green sheets are passed between heated rollers to gelatinize the starch granules, and then to dry the sheet by removing a substantial portion of the water by evaporation. The starch and cellulosic ether form the binding matrix of the sheets with the fibers and optional inorganic filler dispersed throughout the binding matrix. The starch-bound sheets can be cut, rolled, pressed, scored, perforated, folded, and glued to fashion articles from the s…

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.