Patent · US Expired

Method of thermally spraying metallic coatings using flux cored wire

US5820939A · kind A · utility

52Cited by
10References
11Claims
0Family size

Assignee

Inventors

Key dates

Filing dateMar 31, 1997
Grant dateOct 13, 1998
Priority date
Expiry dateMar 31, 2017

Classification

  • Technology area (CPC B)Performing Operations; Transporting
  • CPC primaryB05B13/0636
  • WIPO fieldChemical engineering
  • WIPO sectorChemistry

Abstract

A method of thermally spraying at least one adherent metallic coating onto an unroughened cleansed aluminum or aluminum alloy substrate to produce a coated substrate, comprising: wire-arc thermally spraying of melted metallic bonding droplets and fluxing particles onto the substrate using air propulsion to concurrently adherently deposit flux particles and bonding droplets, the spraying using air propulsion and a wire feedstock having a core and a sheath, the wire core being constituted of both metal powder readily metallurgically bondable to the substrate and a fluxing powder that readily deoxidizes the substrate, the wire sheath being constituted of pliable metal that is metallurgically compatible with the core metal powder, the fluxing powder having a halide salt chemistry effective to deoxidize the substrate upon contact of the melted fluxing powder therewith, said fluxing powder and bonding metal having a particle size that more uniformly promotes distribution throughout said spray. A flux cored wire for use in thermal spraying of aluminum or aluminum alloy substrates, comprising (a) a powder core mixture consisting of (i) a metal bonding powder effective to metallurgically bo…

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.