Patent · US Expired

High pressure hollow process for manufacturing composite structures

US5853651A · kind A · utility

36Cited by
36References
21Claims
0Family size

Assignee

Inventors

Key dates

Filing dateAug 28, 1996
Grant dateDec 29, 1998
Priority date
Expiry dateAug 28, 2016

Classification

  • Technology area (CPC Y)Emerging Cross-Sectional Technologies
  • CPC primaryY10S264/44
  • WIPO fieldOther special machines
  • WIPO sectorMechanical engineering

Abstract

A method of fabricating complex hollow composite structures from laminates of fiber reinforced synthetic resins. The structures are fully monocoque tubes with no seams. The tubes are manufactured by wrapping a hollow semi-rigid inner mandrel made of thermoplastic material such as polystyrene or ABS (acrylonitrile-butadiene-styrene co-polymer) with layers of composite sheets. The sheets are made from high-strength fibers impregnated with thermosetting or thermoplastic resins. The laminated mandrel is placed in a mold, heated and inflated to a predetermined pressure. The pressure can range from 20-200 psig and even higher, while the curing temperature can range from 200.degree.-600.degree. F. The pressure generated by the expanding core produces a highly consolidated composite structure that has fewer voids, a more uniform thickness, and an increased fiber content compared to hollow composites made by other fabrication methods.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.