Patent · US Expired

Method of forming uniform thin coatings on large substrates

US5853815A · kind A · utility

107Cited by
32References
15Claims
0Family size

Assignee

Inventor

Key dates

Filing dateSep 2, 1997
Grant dateDec 29, 1998
Priority date
Expiry dateSep 2, 2017

Classification

  • Technology area (CPC C)Chemistry; Metallurgy
  • CPC primaryC23C4/137
  • WIPO fieldSurface technology, coating
  • WIPO sectorChemistry

Abstract

A plasma system forms a dense, uniform coating of metallic oxide or other material on a relatively large substrate of metal foil or other composition located a substantial distance from the plasma gun so that the plasma stream covers the entire width of the substrate. A large pressure differential between the pressure inside the plasma gun and the ambient pressure outside of the plasma gun creates a shock pattern within the exiting plasma stream so as to disperse the plasma stream and maintain a high energy level therein, as well as thoroughly mixing a coating material introduced into the plasma stream within the gun. Mixing of the coating material within the plasma stream is further enhanced by introducing the coating material into the plasma stream either in liquid form or in the form of very small particles. In one arrangement, the plasma stream is delivered in a long, narrow configuration across the width of the substrate by a nozzle with a slit-like opening at the lower end of the plasma gun. In still other arrangements, a plasma stream of elongated configuration is provided by a plasma gun of elongated configuration having an elongated cathode assembly disposed within the hol…

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.