Patent · US Expired

Dispersed anion-modified phosphorus-promoted iron oxide catalysts

US5871638A · kind A · utility

71Cited by
2References
22Claims
0Family size

Assignee

Inventors

Key dates

Filing dateNov 1, 1996
Grant dateFeb 16, 1999
Priority date
Expiry dateNov 1, 2016

Classification

  • Technology area (CPC B)Performing Operations; Transporting
  • CPC primaryB01J27/19
  • WIPO fieldBasic materials chemistry
  • WIPO sectorChemistry

Abstract

A dispersed fine-sized anion-modified and phosphorus-promoted iron-oxide slurry catalyst having high surface area exceeding 100 m.sup.2 /gm and high catalytic activity, and which is useful for hydrogenation and hydroconversion reactions for carbonaceous feed materials is disclosed. The catalyst is synthesized by rapid aqueous precipitation from saturated salt solutions such as ferric sulfate and ferric alum, and is promoted with phosphorus. The iron-based catalysts are modified during their preparation with anionic sulfate (SO.sub.4.sup.2-). The resulting catalyst has primary particle size smaller than about 50 Angstrom units, and may be used in a preferred wet cake or gel form which can be easily mixed with a carbonaceous feed material such as coal, heavy petroleum fractions, mixed waste plastics, or mixtures thereof. Alternatively, the catalyst can be dried and/or calcined so as to be in a fine dry particulate form suitable for adding to the feed material. The invention includes methods for making the catalyst and processes for using the catalyst for hydroprocessing of carbonaceous feed materials to produce desirable low-boiling hydrocarbon liquid products.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.