Patent · US Expired

Process for the calcination/activation of V/P/O catalyst

US5895821A · kind A · utility

0Cited by
7References
8Claims
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Assignee

Inventors

Key dates

Filing dateSep 30, 1997
Grant dateApr 20, 1999
Priority date
Expiry dateSep 30, 2017

Classification

  • Technology area (CPC B)Performing Operations; Transporting
  • CPC primaryB01J2523/00
  • WIPO fieldChemical engineering
  • WIPO sectorChemistry

Abstract

An improved process for calcination and activation of a catalyst containing mixed oxides of vanadium and phosphorus (V/P/O) involving the addition of spray dried catalyst precursor to a fluidizing oxygen containing gas at a controlled rate such that the temperature is maintained at a range of 370 to 410.degree. C. (preferably 390.+-.5.degree. C.). The catalyst precursor experiences, in addition to rapid temperature rise, dehydration/calcination at this elevated temperature in the fluidized state for an average range of residence time of less than about 4 hours at 3.5 atm of air or above, and up to 20 hours at 1 atm of air while simultaneously and continuously maintaining an average V.sub.ox of 4.55 or less. Such a process is useful in preparing a V/P/O catalyst that exhibits enhanced activity for the oxidation of n-butane to maleic anhydride. The novel process also provides an improved method for start-up of a commercial scale recirculating solids reactor.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.