Patent · US Expired

Process for fabricating plastic foam sheet material with compound radius

US5939009A · kind A · utility

1Cited by
18References
18Claims
0Family size

Assignee

Inventors

Key dates

Filing dateAug 3, 1998
Grant dateAug 17, 1999
Priority date
Expiry dateAug 3, 2018

Classification

  • Technology area (CPC B)Performing Operations; Transporting
  • CPC primaryB29K2105/046
  • WIPO fieldOther special machines
  • WIPO sectorMechanical engineering

Abstract

A high speed plastic-forming process forms a curved wall section with a compound radius along the outer edge of a sheet of plastic foam material. The process includes first die cutting the flat sheet material to a shape having an initial edge curvature, followed by securing the die cut piece to a carousel which passes the curved outer edge section of sheet material past heaters that controllably heat the top and bottom surfaces of the moving curved edge section. The carousel then passes the pre-heated edge section into contact with an elongated stationary curved forming shoe along the outer edge of the carousel to progressively bend the pre-heated section into a curved wall section of compound radius. The carousel then passes the formed wall section into contact with an elongated stationary curved cooling rail extending around most of the outer edge of the carousel downstream from the forming shoe. The cooling rail holds the sheet material in the curved shape while the temperature is reduced sufficiently to stabilize it in a set configuration. The heating zone length and temperature and the relative lengths of the forming shoe and cooling rail are proportioned to allow continuous f…

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.