Patent · US Expired

Structural panels with metal faces and corrugated plastic core

US6080495A · kind A · utility

47Cited by
5References
17Claims
0Family size

Inventor

Key dates

Filing dateOct 27, 1997
Grant dateJun 27, 2000
Priority date
Expiry dateOct 27, 2017

Classification

  • Technology area (CPC Y)Emerging Cross-Sectional Technologies
  • CPC primaryY10T428/249991
  • WIPO fieldCivil engineering
  • WIPO sectorOther fields

Abstract

A structural panel has one or more face sheets bonded by adhesive layers to a core body having two outer plastic liner sheets fusion-bonded to linear ends of inner plastic truss elements spaced apart with open spaces therebetween extending in a plane direction of the plastic liner sheets. The sheet-to-sheet adhesive bonding provides a high-strength laminate bonding that is very resistant to delamination, simple and inexpensive, and can be carried out by a preferred continuous sheet bonding technique. The all-plastic core body is highly resistant to moisture attack, and the open spaces between truss elements provide flexibility to accommodate thermal expansion and contraction. The truss construction of the core body provides high compressive and shear strength, while minimizing the amount of material required to be used. In one preferred embodiment, two metal face sheets are used, and the core body has plastic liner sheets fusion-bonded to a corrugated plastic core sheet. The corrugated plastic core sheet can be formed by a continuous plastic extrusion technique. Diagonal plastic webs or perpendicular plastic I-beams may also be used for the truss elements. Another preferred embodim…

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.