Patent · US Expired

Structures and methods of manufacture for gas diffusion electrodes and electrode components

US6103077A · kind A · utility

31Cited by
1References
24Claims
0Family size

Assignee

Inventors

Key dates

Filing dateOct 30, 1998
Grant dateAug 15, 2000
Priority date
Expiry dateOct 30, 2018

Classification

  • Technology area (CPC Y)Emerging Cross-Sectional Technologies
  • CPC primaryY02P70/50
  • WIPO fieldElectrical machinery, apparatus, energy
  • WIPO sectorElectrical engineering

Abstract

Gas Diffusion Electrodes (GDES) play a pivotal role in clean energy production as well as in electrochemical processes and sensors. These gas-consuming electrodes are typically designed for liquid electrolyte systems such as phosphoric acid and alkaline fuel cells, and are commercially manufactured by hand or in a batch process. However, GDEs using the new electrolytes such as conductive polymer membranes demand improved electrode structures. This invention pertains to GDEs and gas diffusion media with new structures for systems using membrane electrode assemblies (MEAs), and automated methods of manufacture that lend themselves to continuous mass production Unexpected improvements in gas and vapor transport through the electrode are realized by incorporating a new dispersion process in the construction, reformulating the applied mix with solution additives, and creating a novel coating structure on a conductive web. Furthermore, combining these changes with a judicious choice in coating methodology allows one to produce these materials in a continuous, automated fashion.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.