Patent · US Expired

Method and apparatus for replicating light shaping surface structures on a rigid substrate

US6110401A · kind A · utility

20Cited by
6References
28Claims
0Family size

Assignee

Inventors

Key dates

Filing dateAug 24, 1998
Grant dateAug 29, 2000
Priority date
Expiry dateAug 24, 2018

Classification

  • Technology area (CPC B)Performing Operations; Transporting
  • CPC primaryB29K2063/00
  • WIPO fieldOther special machines
  • WIPO sectorMechanical engineering

Abstract

A simple, fast, and reliable method and apparatus are provided for replicating a light shaping surface structure on a laminated surface of a relatively rigid substrate. More specifically, after the substrate is mounted on a table and a layer of epoxy is deposited between the substrate and a submaster to produce a layered structure, the layered structure is automatically compressed in a nip formed between the table and an outer surface of a rotating impression roller, thereby replicating the surface structure in the epoxy layer. The epoxy is then cured, and the submaster is separated from the substrate to leave a laminated structure having the light shaping surface structure on a surface thereof. Preferably, the submaster is wrapped around the impression roller, and the impression roller is rotated while the table is reciprocated linearly to compress the layered structure in the nip. In order to prevent slippage between the submaster and the substrate, the rotational speed of the impression roller is matched to the translational speed of the table during the compressing operation--preferably by using the submaster as a drive belt to drive the roller to rotate upon table movement. Th…

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.