Refractory fibrous ceramic insulation and process of making same
US6183852A · kind A · utility
Assignee
Inventors
Key dates
| Filing date | Mar 11, 1994 |
| Grant date | Feb 6, 2001 |
| Priority date | — |
| Expiry date | Mar 11, 2014 |
Classification
- Technology area (CPC Y)Emerging Cross-Sectional Technologies
- CPC primaryY10T442/2631
- WIPO fieldMaterials, metallurgy
- WIPO sectorChemistry
Abstract
A fibrous ceramic mat is molded from a slurry of ceramic fibers and/or ceramic microparticles and/or a metal. The mat is impregnated with a sol prior to drying. A catalyst for the sol is introduced into the mat to cause the sol to gel. The sol-gel binder forms bonds so that the mat is dimensionally stabilized. The mat is dried to produce the desired ceramic insulation that has preferably a consistent microstructure and a fully gelled sol-gel binder through its entire thickness. If we use a metal, it corrodes (i.e., oxidizes) or otherwise reacts to form a refractory binder that augments the sol and reduces the need to infuse sol incrementally to achieve strength. Using metal powder significantly reduces the cost of manufacture.
Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.