Patent · US Expired

Method and apparatus for real-time weld process monitoring in a pulsed laser welding

US6188041A · kind A · utility

53Cited by
15References
32Claims
0Family size

Assignee

Inventors

Key dates

Filing dateNov 13, 1998
Grant dateFeb 13, 2001
Priority date
Expiry dateNov 13, 2018

Classification

  • Technology area (CPC B)Performing Operations; Transporting
  • CPC primaryB23K26/0665
  • WIPO fieldMachine tools
  • WIPO sectorMechanical engineering

Abstract

A method and apparatus for real-time weld process monitoring are provided for a pulsed laser welding. The thermal radiation from a weld pool is measured at several spectral bands through an aperture with single-element detectors after splitting the spectral bands with dichromatic mirrors and beam splitters. The distal end of an optical fiber for laser delivery can be used as an aperture and each spectral band signal is measured with a single-element detector. Due to the chromatic aberration of an imaging optics, the field of view from a single-element detector through the aperture is varied by the wavelength of spectral band. The weld pool size contributing to the spectral band signal varies by the wavelength of the spectral band. The transmittance profile of each spectral band also depends on the focus shift of imaging optics. By processing the measured spectral band signals, the size of a weld pool, the power variation on a workpiece and the focus shift of imaging optics can be monitored simultaneously. Furthermore, the weld pool sizes at predetermined positions in time are correlated to the weld depth and the weld defect such as a weld gap for weld quality assurance.

Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.