Method for thermally spraying crack-free mullite coatings on ceramic-based substrates
US6296909A · kind A · utility
Assignee
Inventors
Key dates
| Filing date | May 11, 2000 |
| Grant date | Oct 2, 2001 |
| Priority date | — |
| Expiry date | May 11, 2020 |
Classification
- Technology area (CPC C)Chemistry; Metallurgy
- CPC primaryC23C4/11
- WIPO fieldMaterials, metallurgy
- WIPO sectorChemistry
Abstract
A process for depositing a mullite coating on a silicon-based material, such as those used to form articles exposed to high temperatures and including the hostile thermal environment of a gas turbine engine. The process is generally to thermally spray a mullite powder to form a mullite layer on a substrate, in which the thermal spraying process is performed so that the mullite powder absorbs a sufficient low level of energy from the thermal source to prevent evaporation of silica from the mullite powder. Processing includes deposition parameter adjustments or annealing to maintain or reestablish phase equilibrium in the mullite layer, so that through-thickness cracks in the mullite layer are avoided.
Source: USPTO / EPO open patent data. Objective bibliographic and citation counts.